E-bike reference

42 e-bike error codes, explained in plain language.

What does the code on your display mean? Causes, roadside self-help and sources — for Bosch, Shimano STEPS, Yamaha and more. Free and maintained with love for the detail. Enjoy the ride!

Bosch eBike Systems Battery

640

Internal battery fault (cells)

A further internal fault of the eBike battery, often observed in connection with deeply discharged or damaged cells; the battery frequently refuses to charge. Bosch's official measure is only a restart — beyond that the dealer must diagnose the battery. If cells are damaged, replacing the battery is usually the only option.

Drive system
Bosch eBike Systems
Category
Battery
Motor behavior
behavior unclear
DIY-friendly?
shop recommended

Roadside self-help

  1. Restart the system
  2. If the error persists, have the battery checked by a Bosch dealer — do not open the battery yourself

Possible causes

  • Deeply discharged cells medium
  • Damaged battery cells medium
  • Defective battery electronics medium

Symptoms

  • Error 640 on the display
  • Battery does not charge
  • No or unstable assistance

Inspection / repair

  • Difficulty: hard
  • DIY: shop recommended
  • dealer diagnostic tool required
  • Estimated cost: 500–900 €
  • Component: battery
  • Component: battery cells
  • Component: battery management system

Applies to

Sources

How to read e-bike error codes

Unlike cars (OBD-II), e-bike codes are manufacturer-specific: the same number means something different on a Bosch than on a Shimano system. What matters is always the combination of drive system and code.